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Electric Vehicle (EV) Bus Battery System

Updated: Jul 1, 2024

HVPACK is an electric commercial vehicle (bus) battery system manufacturer with 18 years of experience in battery cell research and development and 15 years of BMS (battery management system) development experience.



Our typical 614V LFP battery system presentation


Our pack's advantages:

1. Ultra-long life time.

2. Cutting-edge technologies chemistry.

3. Robust system design proven by ten years operations.

4. MSD with fuse is equipped.

5. Patented laser-welding core modules design.

6. Liquid cooling cycle design.

7. Low resistance design.


614V LFP Data Sheet

No.

Item

Parameters

1

Strings Number

1

2

3

2

Standard module number

4

8

12

3

Rated voltage

614.4V

614.4V

614.4V

4

Rated capacity (@25℃,±5%)

230Ah

460Ah

690Ah

5

Rated energy

141Kwh

282Kwh

423Kwh

6

Voltage range

537.6~691.2

537.6~691.2

537.6~691.2

7

Weight

225Kg*4≈900Kg

225Kg*8≈1800Kg

225Kg*12≈2700Kg

8

Standard module dimension

1060*630*240 (mm)*4

1060*630*240 (mm)*8

1060*630*240 (mm)*12

9

Storage temp & humidity

-10~35℃,45~75%RH

-10~35℃,45~75%RH

-10~35℃,45~75%RH

10

Cooling type

Liquid cooling

Liquid cooling

Liquid cooling

11

Constant charging current

200A (with liquid cooling system)

400A (with liquid cooling system)

600A (with liquid cooling system)

12

Peak charging current

400A/10s

600A/10s

900A/10s

13

Charge method (optional)

CCS2

CCS2

CCS2

14

Constant discharge current

200A (with liquid cooling system)

400A (with liquid cooling system)

600A (with liquid cooling system)

15

Peak discharging current

400A/10s

600A/10s

900A/10s

Structure of our commercial electric bus battery pack


Our engineering team has over 10 years of experience in battery system design, working on numerous renowned projects in London and Amsterdam, spanning various global locations. The team excels in mechanical design, thermal management, simulation, electric design, and software design.


BMS (battery management system)

Our BMS 5.0 version has an ISO 26262 certificate.




Module and HV Box images


Battery system on vehicles


SOC Calculation & Faults diagnosis


SOC Calculation:

◆ Real time dynamic calibration

◆ Vehicle operation condition was considered

◆ Multi-method combination

◆ High accuracy measurement of the cell voltage/temperature/pack current

◆ Amount of data from the experiment


Faults Diagnosis:

◆ Insulation & water leakage

◆ Cell voltage out of range

◆ High/low temperature

◆ Communication faults

◆ Contactor weld

◆ Power connection

◆ Temperature sensor faults


HV Box----1 String(614V230Ah system)


HV Box----2 Strings(614V460Ah system)


HV Box----3 Strings(614V690Ah system)


Applications


Typical Projects




 
 
 

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